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基于角度转换的变电站高压设备电气试验装(拆)线装置研制

Development of Wire Assembly (Disassembly) Device for Electrical Test of Substation High Voltage Equipment Based on Angle Conversion

  • 摘要: 为解决变电站高压设备电气试验接线工作量大,人工操作接线存在高空作业安全风险问题,研制了基于角度转换的变电站高压设备电气试验装(拆)线装置。通过对变压器生产厂家的调研,获取了变压器套管和升高座与垂直方向的夹角,确定了角度调整范围。基于滑轮设计,完成了滑动装置、人工操作机构和接线夹的结构设计。最终,设计制作了基于角度转换的变电站高压设备电气试验装(拆)线装置实物,并在110 kV变电站内进行变压器绕组绝缘电阻测量电气试验的现场应用,现场测试数据表明,所设计的基于角度转换的变电站高压设备电气试验装(拆)线装置满足现场电压试验快速、可靠、安全接线的需求,提高了现场高压试验效率,保障了电气试验安全可靠进行。

     

    Abstract: To solve the safety risks of high-altitude operations caused by the large workload of electrical testing and wiring of high-voltage equipment in substations, a wire assembly (disassembly) device for electrical test of substation high-voltage equipment based on angle conversion has been developed. Through research on transformer manufacturers, the angle between the transformer bushing and the riser with respect to the vertical direction was obtained, and the angle range of the angle adjustment structure was determined. Based on the pulley design, the structural design of the sliding device, manual operating mechanism, and wiring clamp has been completed. Finally, an angle-conversion-based wire assembly (disassembly) device for electrical test of high-voltage equipment in substations was designed and manufactured. The electrical test of measuring the insulation resistance of transformer windings was conducted on-site in a 110 kV substation. The on-site test data results showed that the designed device met the requirements of fast, reliable, and safe wiring for on-site voltage testing, improved the efficiency of on-site high-voltage testing, and ensured the safe and reliable conduct of electrical testing.

     

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